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Metal Fabrication of Electric Motor Cover for Cranes

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This metal fabricated part, which serves as a cover for electric motors used in cranes, was manufactured and delivered within a week. The challenge in the production of this part was achieving the required 0.010" tolerance in our production operations. Aluminum sheets were cut on our 4 KW lasers and bent to angles of 62° and 90° accurately in our automated press brakes. We produced three sample parts in the beginning to verify the bend deduction (bend allowance). Once the flat layout was determined, production of this 1.1 lbs aluminum motor cover became easier for us. We manufactured about 150 estimated annual units (EAU) of metal covers based on the drawings provided by the client.

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Specifications

Capabilities Applied / Processes Laser, Press Brake
Tightest Tolerance +/- 0.010mm
Material Thickness 0.032"
Product Length 10.700"
Product Width 5.360"
Product Height 2.370
Product Weight 1.1 LBS
Bend Angle 62° - 90° Bends
Cutting Methods 4 KW Laser
Base Material Aluminum
Material Used 5052 Aluminum Sheet
Packaging Cardboard Box
Industry Used for Crane Production
Volume 150 EAU
Delivery Time 1 Week
Standards Met Customer Supplied Drawings
Drawing Type Accepted DXF/ DWG/ PDF/ TIF/ FAX
Product Description This part serves a cover for electric motor. The challenge making this part is the 0.010 tolerance. We ran three sample parts in the beginning to verify the bend deduction (bend allowance) after the flat layout was determined, production was not a problem.

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Fuller Welding and Fabricators Inc.